Friday, 10 November 2023

Modelling of the TA7122/ECG1085

Modelling of the 1970s
TA7122/ECG1085
Three Stage Voltage Amplifier

Actual circuit is to the right of Vin.

Left hand side represents a signal generator.


The Toshiba TP7122 (and ECG1085?) voltage amplifier was commonly used by Sony and others in their cassette decks and reel to reel machines of the 1970s. It was likely used in many other applications. It also resembles Sanyo’s own LA3122.

The TA7122AP or ECG1085 may indeed be difficult to source today, which is why I decided to investigate building an equivalent, effective configurable voltage amplifier.

The above amplifier comprises of three stages:

  • Stage 1 T1 – a high gain voltage amplifier,
  • Stage 2 T2 – a buffer, unity gain emitter-follower, and finally
  • Stage 3 T3 – a final high gain (but less then Stage 1) voltage amplifier.

The pins as labelled by ECG Semiconductors form part of the powering, and user defined network and feedback system.

Current Shunt feedback from pins 5 to pin 2 help stabilize the amplifier’s gain. Additionally, both T1 and T3 circuits are also configured in current-series feedback topologies. The feedback values of Re in both T1 and T3 stages are small, although I suspect all three Re resistances in each of the emitters are mainly employed to prevent thermal runaway?


To further stabilise the amplifier and thus set a usable gain and bandwidth, voltage-series feedback network from pin 6 to pin 3 is required; marked in blue.



Analysis


Circuit analysis can often be difficult, and so the model offered here
is slightly compromised. That is – it is assumed that the operation of this amplifier is restricted to audio frequencies, and no analysis has been made regarding the effects of parasitic capacitances and inductances, resulting in possible, but unlikely self oscillation. Often we see small ceramic capacitors of several pF placed strategically to avoid full phase inversion feeding back to the input – hence self oscillation.
 

Stage1 T1: Very High Gain Voltage Amplification

With reference to the circuit above, if we consider just the first stage, and without any feedback from pin 5 to pin 2 (but independently biased), we observe a single stage amplifier with current-series feedback in the emitter leg.


Neglecting parasitic capacitances the voltage gain for Stage 1 can be approximated with reference to the (ac only) small signal h-parameter model ...


Simplified Hybrid Parameter Equivalent
Modelling Only ac Signals.

h
ie = dynamic input resistance, labelled as ri
1/hoe = dynamic output resistance, labelled as 'ro' below.


Considering the effects of hie, and on the application of Kirchoff's voltage and current laws we arrive at the following Vo vs Vin model -


or alternatively, if the effects of ri and Re1 are ignored (in the left side of the denominator) a simplified model will be ...




In a low loaded state, we can expect the gain to be very high.


Observing the ECG1085 data sheet, several examples are given. With RL1 commonly set to RL1=820KΩ, RE1=0.220KΩ, T1 output dynamic resistance (usually labelled as 1/hoe, now labelled here as ‘ro’) could be anywhere between 20KΩ and 300KΩ, and so we can expect the gain to be of the order -



(a) ro = 20KΩ


Av = 820*20/(820+20)*(1/0.22) = 88

(b) ro = 300KΩ


Av = 820*300/(820+300)*(1/0.22) = 998


I expect the first stage transistor to be a sensitive high current gain (high hfe) type, similar to that of the modern and popular KSC1845-FTA.  With such a dramatically variable voltage gain, there will be consequences – the main being saturation and bandwidth. However, more negative feedback will desensitise the amplifier to a more stable manageable system as we will see later.

 

Stage 1: T1 Circuit in Isolation
 
 
This circuit was replicated as indicated in the main figure above, and so was independently configured and biased, with the input test frequency set to just 50Hz.

For any amplifier there is always a gain × bandwidth constant. Since the gain was anticipated to be so high at this stage, clearly the bandwidth was going to be severely compromised. Even at just 500Hz, the gain of this single stage was dropping, so it was decided to set the testing at 50Hz and under, where gain was close to its maximum.

Without presenting biasing data here, setting up the circuit I have chosen RL1=470 (not 820), and with RE1=0.22 (as before), the voltage gain for this single stage was determined experimentally.

Observing traces on a 10MΩ-configured-input oscilloscope as accurately as possible, I arbitrarily set the input and got: VRL1=-1.45v, and Vin=2.75mV (not VS), the computed gain was - 

Av = -1.45v/0.00275 = -527


Again, compare to the theory where Av = -RL1*ro/(RL1+ro)*(1/Re1), then for several estimations of ro, 

 

  • ro=50KΩ, Av ~ 205 

  • ro=100KΩ, Av ~ 375 

  • ro=150KΩ, Av ~ 517 

  • ro=200KΩ, Av ~ 638 

 

Then under these biasing conditions, ro (1/hoe) was estimated at around 150kΩ.


S
tages 1,2,3: Full Circuit Without External Feedback Network



This time, Vs is measured in an open-circuit state to avoid internal resistances (RS ~600Ω) interfering with the results. Again, using the oscilloscope visually to compute AV,

VS = 7.4mV, and VRE3 = 20.8v

(peak-to-peak measurements on both accounts)

gives

Av = 2810


This compares with a theoretical approximation of

AV(CL) = (RF/RE)*(RL3/RS) = 3833.


(The expression above was derived by modelling the circuit where
RE1=0. Modelling with RE1 >0 is more complex, I may later write an article on how both were derived!)

Of interest, R
E1 was later short-circuited, and so the small amount of feedback offered by RE1 was theoretically zeroed, here the gain was examined: VS = 7.2mV, and VRE3 = 22v, and so


Av = 3056



A comparison of errors based on the mathematical model were the theoretical was taken as the reference, then for RE1=0.22KΩ, and RE1=0KΩ.


RE1=0.22KΩ, error = |3833-2810|/3833 ~ 26.7%


RE1=0Ω, error = |3833-3056|/3833 ~ 20.3%.


So, as a stand-alone amplifier, in this present form we can expect a large gain of somewhere between 2500 and 4000, but still with a restricted bandwidth. However, further negative feedback will desensitise the amplifier, and impresses gain and bandwidth stability.


Full Circuit with Final Feedback Network β

According to feedback theory,


AVCL = AOL/(1+AOL·β),
(AVCL: closed loop gain,  AOL :open loop gain)

and if AOL·β>>1 then

AVCL ~ 1/β,


where
β is a feedback ratio (
βVE1/Vo) and can be shown via potential divider action to be 

β = RE1/(RF2+RE1)


Applying this to the T1/T2/T3 full circuit -
 

AVCL= 1/β = (RF2+RE1)/RE1


To drive the amplifier into a stable amplification environment, and much broader bandwidth, we can arbitrarily set RF2 = 10KΩ, and with RE1=0.22KΩ,

AVCL= (10+0.22)/0.22 = 46.5


C
omparing this to actual measurement, VO = 4v (p2p) with VS = 91.6mV (p2p), we have -

AVCL = 4/0.0916 = 43.7


Square Wave Response


As a quick indication of the amplifier's stability, the input was subjected square wave excitation at both 1Khz, and 10Khz with a 10KΩ load across Vo. 

Prior to this, I did notice that the amplifier had a very good frequency response, but there was an obvious, but small rise in output at around 100Khz-200Khz. Was this the signal generator?

Recalling amplifier expression AOL/(1+AOL·β) again, a rise in output can be attributed to the denominator exhibiting some pronounced phase shifting at high frequencies. The gradual but apparent higher frequency phase shifting suggests that the term |1+AOL·β| is behaving as |1-AOL·β|, and thus lowering its value to increase overall gain. Should this amplifier have become very unstable (very unlikely), then we'd presume that the denominator term move closer to zero, ie |1-AOL·β| → 0.
 
Shown below are traces of two square wave input signals - both at 10Khz. Note the small overshoot on the first, and then compare to the next when a compensating capacitor Cf is added.
 
Please note - The oscilloscope probe leads were compensation calibrated. Indeed, some of this overshoot can be found at the output of the signal generator - possibly a little internal line-capacitance/inductance, and part-signal reflection from generator to input of amplifier, ie impedance mismatch? (NB: this point has not been clarified yet)


On excitation of 10Khz input.
Observe a small amount of overshoot; the amplifier is relatively stable.


With the addition of a compensating 68pF ceramic capacitor across RL2 (Cf), the amplifier is further stabilised, or dampened. This inclusion of Cf is very effective as this revised feedback attenuates the 'lift' around 100Khz-200Khz.




Very stable amplification,
but possibly slightly over-dampened?


In the present setup, the amplifier with a Avcl gain of approximately 44, is delivering a -3dB-0dB-3dB bandwidth which is slightly better than 5Hz - 200Khz.


Amplifier Input and Output Impedance

Not yet measured, but according to feedback theory - for voltage series feedback, Zin increases by a factor of (1+AOL·β), and Zout by a factor of 1/(1+AOL·β), ie, a decrease.


Amplifier Distortion

Not yet measured.

*This article is subject to corrections and additions without notice. 18/11/2023

 

cassettedeckman@gmail.com